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Filling Machine Buyer's Guide
 

Choosing which type of filling machine to buy is a complex decision based on a host of factors including product characteristics, container characteristics, fill size, daily production needs, plant environment, regulatory issues and hardware cost versus performance. This guide will be helpful to you in understanding what kind of a filling machine to consider, but because of the complexity of factors involved, it is always advisable to contact an experienced filling machine professional to help you carefully weigh these considerations. One very good reason for this advice is that it is possible to fill many products on more than one type of filling machine.

In order to increase your understanding about filling machines as they apply to your needs, we offer two approaches below. The first approach attempts to match mainstream filling technologies with common industries they are used in.  The second approach attempts to match certain customer product characteristics with these mainstream filling machines. Once you are satisfied with the type of filling machine you would like to consider, we have links to other pages that will further identify the range of production capacities and the range of cost for the machine you have chosen.

At anytime that you would like more information on a filling machine you are interested in, a competent filling machine expert can identify which filling system makes the best economic sense for your particular industry and your particular needs. The industry leader is Inline Filling Systems. You may contact us at tel 941 486 8800 or email us from our main contact page http://www.fillingmachine.com/contactus.htm


An Industry Approach to Choosing a Filling Machine 

To get you started, we identify below the typical industries that use a liquid filling machine. You may click on any of these links that best describes the industry you are in. We will then provide a list of the typical filling machine (s) used in your industry and explain why those machines are used.  A technical description of the strengths and weaknesses of each filling machine used in your industry will then be discussed in the context of correct applications. Once you have identified the type of filling machine that best fits your industry products and application, you may then click on further links to explore the relative production capacity of each machine in that suggested category.
 

  filling machine heavy sauces Filling Machine for The Food Industry (Sauces, Syrups, Salsas, Oils etc.)  
  beverages filling machine Filling Machine for the Beverage Industry  
  essential oils filling machine Filling Machine for Extracts, Essential Oils, and Flavors Industry  
  medicine filling machine Filling Machine for Biomedical, Pharmaceutical and Diagnostics Industry  
  filling machine cream Filling Machine for the Cosmetic Industry  
  filling machine soap shampoo Filling Machine for the Soap and Detergent Industry  
  filling machine motoroil Filling Machine for the Petroleum Lubricant and Oil Industry  
  filling machine cleaners Filling Machine for the Non Flammable Chemical Industry  
  solvent filling machine Filling Machine for the Flammable Chemical Industry  
  filling machine for corrosive products Filling Machine for the Corrosive Chemical Industry  

A Technical Approach to Choosing a Filling Machine 

Alternatively, you may begin your search  by reviewing the technical aspects of 6 predominant filling machine technologies that can be used to fill the vast range of liquid and semi liquid consumer and industrial products. These are the "mainstream" types of machines you should be considering because they are proven, mature and affordable filling technologies. Once you understand how they work and what there relative strengths and weaknesses are, you will have a very good idea of the filling machine that best fits your company's needs.

  Overflow Filling Machine:
Used for thin liquids with viscosity up to 5000 centipose and with very small to no particulates. The liquids can be recirculated and are typically used in a fill-to-level application.
  Time Gravity Filling Machine:
Used for thin liquids with no to small particulates and where recirculation is not practical. Only liquids whose bulk density and flow characteristics do not change with atmospheric or temperature changes should be used in this machine.
  Servo Pump Filling Machine:
Used for almost any liquid or semi liquid product with fast changeovers and ease of cleaning. Capital cost is a consideration.
  Peristaltic Filling Machine:
Used for small volume accurate fills of high value liquids where cleanliness and no cross contamination is paramount.
  Net Weigh Filling Machine:
Used for bulk liquids or high value products that are sold by weight.
  Piston Filling Machine:
Used primarily for thick or heavy particulated products such as liquid soaps, cosmetics and heavy food sauces where positive displacement or high pressure filling is required.
  Hazardous Location Filling Machine
Used
for flammable products filled in bottles and cans.
  Corrosive Location Filling Machine
Used
for highly corrosive products where metal parts cannot be used.

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